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China 5DV Series Intelligent PM VSD Refrigerated Air Dryer - Low Energy Cost, Reliable Performance | Suppliers & Factory

The Deman 5DV Series Air Dryer is an essential component for any compressed air system, offering five key benefits: a low pressure dew point, minimal fluctuation, reduced failure rates, cost-effective energy use, and reduced pressure drop. Designed with a high-efficiency heat exchanger and equipped with a PM VSD feature alongside intelligent temperature control, this air dryer effectively eliminates moisture from compressed air while ensuring low power consumption and maintaining pressure integrity. As a leading factory and supplier in China, we prioritize delivering high-quality air drying solutions that enhance system performance and reliability. Choose the Deman 5DV Series Air Dryer for an efficient and cost-effective solution to your compressed air needs

    Product Highlight

    ✔ Low Dew Point

    For every 1 m³ of compressed air at 1 MPa, the water content is 5.8 g higher at a 15°C dew point than at a 5°C dew point. A 132kW compressor produces 26 m³/min, and a lower dew point removes over 9 kg more water per hour, ensuring drier air. The Deman 5DV Series keeps the dew point within 5°C.

    ✔ Low Fluctuation

    Deman's unique AI control system takes into account diverse working conditions, enabling the air dryer to operate reliably even in complex environments. It minimizes dew point fluctuations caused by varying conditions and ensures stable, uninterrupted production for customers.

    ✔ Low Failure Rate

    Conventional air dryers use mechanical pressure switches, which typically last around 100,000 cycles. In contrast, the Deman 5DV Series employs a fully sensor-based design, significantly extending its lifespan.
    Conventional air dryers use copper tube-and-fin heat exchangers which are prone to leaks and corrosion. The Deman 5DV Series utilizes a reverse-flow, interlaced aluminum plate heat exchanger, reducing the risk of leaks, rust, and blockages.

    ✔ Low Pressure Drop

    A typical air dryer causes a 0.05 MPa pressure drop, resulting in over 40,000 kWh of energy consumption annually for a 132kW compressor (7% more energy cost from the air compressor for every 0.1MPa increase in exhaust air pressure, assuming service factor 1.15, and 8,000 hours). The Deman 5DV Series Air Dryer features an ultra-low pressure drop within 0.01 MPa, significantly reducing energy consumption and operational costs.

    ✔ Low Energy Cost

    Superior inlet-outlet air heat recycle delivers lower energy consumption for air processing. More efficient refrigerants for enhanced performance. Most importantly, the Deman—DCBSMAT variable frequency system ensures intelligent energy-saving control.

    Product Structure

    Efficient refrigeration compressor
    Efficient Refrigeration Compressor

    The Deman 5DV Series utilizes an eco-friendly refrigerant and DC PM VSD compressor, enhancing efficiency by over 30% compared to conventional compressors.

    Specially Designed Heat Exchanger

    The wide-channel counter flow aluminum alloy heat exchanger features a low-flow design, innovative fins, easy assembly, and efficient air-water separation, resulting in lower pressure loss and more stable dew point control.

    Specially designed heat exchanger
    Mature integrated inverter solution
    Mature Integrated Inverter Solution

    The system features a customized inverter solution, utilizing either the Inovance MD500 or Emerson heavy-duty vector inverter, both offering high power density, strong EMC standards, and excellent protection.

    Excellent Heat Dissipation Design

    The micro-channel condenser offers an expanded heat exchange area, a compact design, and a reduced refrigerant charge. The high-capacity filter effectively captures contaminants, ensuring consistent drying performance even in high ambient temperatures.

    Excellent heat dissipation design
    Electronic Throttle Control
    Electronic Throttle Control

    The series incorporates electronic expansion valves for precise overheat control, enhancing energy efficiency and drying performance.

    Reliable Air-Water Separation

    The HDV series heat exchanger is made from corrosion-resistant aluminum alloy, features an integrated low-flow condensate separator, ensuring reliable separation across all load ranges.

    Reliable Air-Water Separation
    Eco-Friendly Refrigerant
    Eco-Friendly Refrigerant

    The Deman 5DV Series utilizes R410A, a more eco-friendly and efficient refrigerant, providing 2% higher heat exchange efficiency, improved energy performance, and enhanced environmental benefits.

    Technical Parameter

    Model Air Flow (m³/min) Whole Power (kW) Compressor Power (kW) Fan Power (kW) Inlet/Outlet Diameter Dimensions (mm) Weight (kg)
    5DV-2.6 A 2.6 0.6 0.2~1.05 0~0.15 G1 1/2 490×700×839 50
    5DV-4.8 A 4.8 0.87 0.34~1.72 0~0.15 G1 1/2 650×700×1211 105
    5DV-7.8 A 7.8 1.335 0.43~2.21 0~0.165 G2 700×700×1220 118
    5DV-12.8 A 12.8 2.2 0.65~3.11 0~0.25 G2 1/2 700×800×1301 151
    5DV-15.8 A 15.8 2.73 0.83~4.28 0~0.35 DN65 850×850×1447 228
    5DV-19.8 A 19.8 3.35 0.77~5.67 0~0.35 DN80 900×900×1608 249
    5DV-23.8 A 23.8 4.11 0.99~7.31 0~0.5 DN100 980×1000×1871 350
    5DV-30.8 A 30.8 5.13 1.49~9.98 0~0.55 DN100 1050×1050×1821 363
    5DV-39.8 A 39.8 7.03 1.62~8.78 0~1.1 DN100 1200×1200×1871 466
    5DV-49.8 A 49.8 8.71 2.78~12.55 0~1.1 DN125 1290×1340×1871 535
    5DV-58.8 A 58.8 10.89 3.47~15.75 0~1.7 DN150 1200×1650×2250 785
    5DV-64.8 A 64.8 12.25 3.47~15.75 0~2.2 DN150 1300×1650×2250 885
    5DV-78.8 A 78.8 14.05 4.69~21.5 0~2.2 DN150 1300×1850×2409 1000
    5DV-98.8 A 98.8 19.45 4.69~24.4 0~4 DN150 1500×1850×2320 1170
    5DV-120 A 120 24.5 6.94~31.5 0~4.4 DN150 1650×2300×2325 1500
    5DV-160 A 160 28.1 9.83~43 0~4.4 DN200 2600×1850×2400 1650
    5DV-200 A 200 38.9 9.38~48.8 0~8 DN200 3600×1700×2400 2050
    5DV-250 A 250 48.72 23~65.3 0~10.32 DN250 3000×2400×2800 2050

    Frequently Asked Questions

    Q What dew point can the Deman 5DV Series Air Dryer achieve?
    The Deman 5DV Series maintains a dew point within 5°C. This is significantly lower than conventional dryers operating at 15°C, removing over 9 kg more water per hour for a 132kW compressor producing 26 m³/min, ensuring exceptionally dry compressed air.
    Q How does the Deman 5DV Series reduce energy consumption compared to standard air dryers?
    The 5DV Series features an ultra-low pressure drop within 0.01 MPa, compared to the typical 0.05 MPa of conventional dryers. This alone can save over 40,000 kWh annually for a 132kW compressor. Combined with the DCBSMAT variable frequency system, superior heat recovery design, and efficient R410A refrigerant, energy consumption is significantly reduced.
    Q What makes the heat exchanger in the Deman 5DV Series different from conventional designs?
    The 5DV Series uses a wide-channel, counter-flow aluminum alloy heat exchanger with innovative fins and an integrated low-flow condensate separator. Unlike conventional copper tube-and-fin exchangers that are prone to leaks and corrosion, this reverse-flow interlaced aluminum plate design significantly reduces the risk of leaks, rust, and blockages.
    Q What refrigerant does the Deman 5DV Series use, and why is it a better choice?
    The Deman 5DV Series utilizes R410A, an eco-friendly and efficient refrigerant that provides 2% higher heat exchange efficiency compared to older refrigerants. It offers improved energy performance and reduced environmental impact, aligning with modern green manufacturing standards.
    Q How does the AI control system improve the reliability of the Deman 5DV Series?
    Deman's proprietary AI control system accounts for diverse and complex working conditions, actively minimizing dew point fluctuations caused by varying load or ambient environments. This intelligent control ensures stable, uninterrupted production and reduces the chance of unexpected downtime for customers.
    Q What air flow range does the Deman 5DV Series cover, and how do I choose the right model?
    The Deman 5DV Series covers an air flow range from 2.6 m³/min (Model 5DV-2.6 A) up to 250 m³/min (Model 5DV-250 A), with 18 models available to match different compressor capacities and application requirements. Selection should be based on your compressor's actual air output, operating pressure, inlet temperature, and ambient conditions. Please refer to the Technical Parameter table above or contact Deman for professional sizing support.

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